Recent projects are added as they are completed.
Three free-standing bookcase / storage units:
1) 109” W x 83” H x 17" D
2) 77” W x 44” H x 17” D
3) 24” W x 83” H x 17" D
Countertop of comb-grain slip matched white oak venner.
Cabinet end stiles, rails & subrails; toe kick, valence & aprons of plain sawn solid white oak. Floating radiused decorative end panels of quarter sawn & figured white oak.
Foating panel tennon retention pegs of end grain solid Sapelle Mahogany.
Shelves, decks and partitions to be A/A grade engineered oak veneer panels.
Case(s) on frame.
Indexed, floating, 1.75" Th. tops.
Custom stile and rail/subrail ends with floating tennons.
Pyramid beveled wood pegs for panel and floating tennon retention.
Floating panels, sub rails, toe kick and valance aprons of custom radiused (clouded) machining per design drawings & custom templates.
Combination of floating mortise & tennon, panel and tennon retention pegs, dowel, blind dado, biscuit and spline and glue joints were employed to achieve the intended design.
All shelves and partitions to be banded in matching material on all visible edges.
Hand applied cocktail of penetrating and hardening resinous oils.
Adjustable levelers for frame. Solid brass shelf pins. No other fasteners.
Installed in one of the most beautiful Arts & Crafts homes I have seen.
Unusual backless design. Unique stile/rail/subrail/ panel/tenon construction & details.
Custom ornamental radius work at cornice, aprons, sub rails, floating panels and toe kicks.
Fabrication and finishing of 29 deckless, tall linen cabinets in four sizes for an exclusive residential apartment building in downtown NYC.
Medex Core carcasses, 1mm edgeband.
Confirmat carcass, blind doweled fixed shelves.
Custom color, shop applied, Sherwin Williams acid catalyzed primer and conversion varnish to match Corian glacier white.
Blum full overlay 120 degree free swinging Inserta style concealed hinges, nickel plated shelf pins.
These units integrate with a serpentine thermoformed embossed corian wall in a universal bathroom design.
Pictures of installed project not yet available.
One 10’ wide executive desk w/ flanking file cabinets, apron and radiator cover (not pictured). Bypass 10’ high entertainment center flanked by wall panels, built up pilasters, flip down writing desk, drawer unit and mirrored display cabinet.
Sequenced, book matched and center balanced, flat cut walnut veneer over particle board core for panlels and pilasters, veneer core walnut plywood for carcasses, solid maple drawers. Mirrored 1/8" glass back & sides, w/ 1/4" mirrored shelves @ display unit. Anodized aluminum channel shelf supports.
Miter fold pilasters, light valence and radiator cover, confirmat and blind dowel carcass construction, through dovetail solid maple drawers, stopped blind dado fixed shelves.
Finish & installation by others.
Blum under mount drawers slides and slient closing hinges, Accuride file slides, Haefele flush mount self supporting flap hinges, Haefele Stopmatic S flap stays w/ brake and magnetic catch, Kinetron file hanging system, EHI clear recessed halogen spotlight, Ivory ellipsis knobs / pulls
Sequenced book & center balanced grain throughout project. 10' high units. Entertainment units were back to back through partition wall between living and master bedrooms.
As subcontactor to PGS Millwork, fabricate, prime, finish , label, package & deliver 1050 linear feet in 160 pcs of drop edge & end adjustable shelving.
Sierra Pine Arreis core, formaldehyde free resin, low VOC primer and topcoat.
2" drop edge and finined ends compound miterfolded to each other and to the shelf top using a custom fabricated assembly table & clamping system w/ cam activated pressure bars.
ML Campbell MagnaClaw primer and precatlysed opaque lacquer to match Benjamin Moore Super White, eggshell/mattte.
Knapp & Vogt brackets & standards.
Adjustable shelving for 25 offices. Each set of shelving was a unique size to insure intended soffit, & lighting alignemnts and fixed wall reveals.
Perimter offices of Barnard's new Nexus building housing the art & architcture schools. 4,000 lbs of shelving, 52 sheets of material. Fo more information on this fascinating building, please see http://www.barnard.edu/diana/
Fabricate, sand, partially assemble, and package for pick up, one unfinished custom interior grade, solid, poplar bench per designer's specification.
12/4 and 16/4 solid clear poplar (Liliodendron tulipfera)
All solid stock per specification. Seat, back & feet glued for width using tounge and groove joinery.
Seat to feet and back to seat joinery by loose / dry bore and dowel (to permit easy finishing and field assembly). Adhesive was not necessary to retain structural integrity. Back to wall by mortised z clips & rail.
Craftsman insured grain & plane unfinished product including the removal of all tool marks and sanding all visible surfaces to 150 grit.
Faux stone finish (paint) by others. Client purchased an unfinished piece. Finisher was responsible for all pre-finishing activities required by the finishing schedule including any final sanding, sealing, distressing or conditioning.
Monarch z clips and rail to secure back to wall. two leg levelers per foot.
Flat seat, flat back arched top wood bench with small greek key detail flanking the arched top. Large profiled feet supporting the seat. Overall measurements: 49” wide by 50” high.
This large, heavey bench is unusually specified in solid wood.
Two primed asymetric, mirror-image, tall, open storage units to flank a large window in the hotel's gathering space / reception area.
MDF carcases, solid clear poplar faceframes, edges and scribes.
Invisible dowel fixed shelves, screw and glue into rebate carcasses, miterfold and tounge and groove face frames, press in solid wood scribes, fixed reveals.
Shop primed, topcoat by others.
Pictures of installed work not yet available.
An unusual primed, large (84"x 42"x 24"), closed storage cabinet with running water, corian countertop and sink, integral lighting, drawer bank, fixed and adjustable shelves.
1" MDF, solid stock clear poplar, Corian countertop, backsplace and sink, solid maple drawers.
Face framed case within a fframelss case case construction, full overlay 1" thick doors. Tounge & groove solid wood face frameed interior cases. Tounge & groove shelf edges, built up corian countertop w/ eased square edge, rebated backsplash, confirmat and invisible dowel carcass joinery, blind stopped dado fixed shelves, through dovetail solid maple drawers. Solid poplar integral scribes.
Shop applied Sherwin Williams acid catalyzed conversion varnish primer.
Accuride full extension slides, Blum silent close, free swing thick door hinges, 1/4" nickel plated shelf pins, pulls and light fixtures by others.
Unique cabinet.
Very large and very heavy unit, shipped assembled w/ doors hung. Picture shown w/o doors.
Seven piece built in wall unit in solid wood measuring about 16' long x 8' high x 20" deep.
All solid wood construction. Hemlock timbers, believed to be 200+ years old, were 3.5" thick x 7.5" wide x 20' long and were reclaimed from the floor of a Stockport mill by client and Ghent Wood Products.
All parts in sold wood. Plain sawn backs were floating, splined and beaded. Comb grained face frames were indexed with biscuits, glued to ends and lipped flush. Applied moldings were glued and clamped under pressure flush with face frames and carcass parts. Carcass jonery was dry confirmat.
Stain and top coat by Michael Gilbert.
Bill blass antique brass wall sconces.
Parts sawn and selected for color matching by Craftsman. All wire management concealed in carcass. Four data / cable / telco ports, four duplex outltesa and six wall sconces wired into casework.
All molding and wall touch points scribed to exiting historic moldings.
Four custom knife profiles ground to match existing historic trim.
Entire kitchen and adjacent dining area. Aprox. 45 cabinets and floor to ceiling built-ins, and 70 doors & drawer fronts.
Island: Sequence matched Honduran Mahogany over ultra-light core. Keyed rift sawn mahogany edges, rift sawn 13/4” face frames w/ 3/32” gaps, prefinished maple interior.
Cabinets: Comb grained white oak veneer over ultra-light cores, keyed, quarter sawn oak edges, rift sawn 1.75” x .75”. Face frames w/ 3/32 gaps, prefinished maple interiors.
Pocket holed face frames. Splined and glued face frame / carcass. Full dado carcases, piloted, screwed and glued. Flush cabinet / face frame clearance.
Island: 3 coats Antique tung oil
Cabinets: Hand mixed lime, followed by 3 coats tung oil
Accuride slides, Suss hinges, custom nickel pulls.
As subcontractor to CMS Cabinetry
Eight sliding pocket doors measuring about 90" high x 90" wide x 2 1/4" thick.
Pattern grade Honduran broadleaf mahogany (swietenia macrophyllia).
Shouldered / lapped floating mortise & tennon. Rebated for 1" thick glass and quirked applied stops.
By others.
Custom sliding hardware by Contractor, custom locks face and and edge pulls by others, installed by Craftsman
82" sqaure viewing area, invisible rolling hardware, integral weatherstrip.
Big doors.
One 6’ x 6’ Beaded face frame, wainscoted, storage unit & coat rack.
Maple face frames, maple veneer core plywood, poplar wainscot paneling.
Integral beaded face frame from solid stock, haunched, mitered and pocket holed. No applied beading. Dual wall / partition casework, 1.5” thick shelves
Benjamin Moore gloss enamel by Craftsman.
White Chapel coat hooks. Monarch hanging rail.
Unit weight in excess of 200 lb, mounted on two hanging rails so four children can climb or sit on it at once.
One primed large lobby circulation rack measuring about 72" W x 45"H x 15"D
Medex and maple.
Tounge and groove backs / shelves and internal ribs, mortise & tenon ends, rebated back.
Primed, topcoat by others.
3/4" medex & maple construction throughout.
Very heavy.
One 7’ x 7’ Maple entertainment center, bookcase.
Hard Maple face frames & moldings, maple veneer core plywood, standard glass.
Pocket hole face frames. Mitered frame edge, square mortise & tennon doors, hardwood quarter beaded shelf edges. Full dado / tongue & groove carcasses.
To match existing office furniture. Custom blended stain & toners under pre-catalyzed lacquer topcoat.
Wood Technology pneumatic self / soft closing hinges. Solid brass hidden push latches w/ auxiliary pushers. Monarch hanging rail mounted to metal studs.
Eleven 1 ¼”thick radiused and profiled built up eyebrow moldings for windows ranging in width from 36” to 12’
Premium molding grade refined medium density fiberboard
Template pin router style fabrication from solid MDF stock
Primer and white oil based paint by others.
Widest windows in two pieces. Transition legs from radiused top casing to vertical side casings were included to prevent mismatched profiles at joint. No miter joints required, creating a smooth transition from radiused to straight sections.
Some field dimensions from 20' scaffolding.
One 3’ x 7’ exterior entry door, jamb and threshold with two sidelights, overhead and vestibule wall paneling.
Red Alder door and sidelights. Oak threshold, Poplar jamb and paneling.
NY Style threshold, Mortise & tenon frames. Tongue and grove panels on door and paneling.
Sprayed Solar Lux NGR Yellow Light orange maple, Waterlox pentrating oil.
Acorn rustic mortise lock, Acorn extruded, loose pin butt hinges. Decorative wrought Iron hardware by my brother Stapleton Steel, Inc.
Field conditions required site assembly over new joist ends and sub floor. Glazing by Craftsman.
1 frame each 32" x 39" x 1" and 43" x 39" x 1". Fabricate frames, backer board & matting. Assemble frames, distress joinery, install glass, matting, backer board and mounting hardware.
Lumber supplied by client, two very weathered 10 1/2W” x 1” Thk x 7’5” long and 9’2” long oak.
Backer board of ½” medium density fiber board.
Glass of 1/8” thick flat glass w/ pencil edge.
Double biscuit & tandem pocket hole glue reinforced miter joint at approximately 6” intervals.
Sealer coat of thined satin polyurethane applied to the back faces of the frames to reduce moisture absorbtion and reduce dimensional variation.
Edges and joinery face blowtorched to equalizse distressing and wire brushed to blend patina.
Typical picture frame hanging hardware.
Signed and rare lithographs by some famous guy. Surprise birthday gift from wife to husband.
Scrap grade material was reclaimed, recycled antique white oak from barn board sideing and presented severe weathering on front surfaces, many checks and splits, wane and some twist.
Wavy weathered & warped condition made joinery, and preservation of the desired, distressed face difficult.
Neo angle 'L' shaped run of custom base file cabinets, countertop and media storage measuring about 16' long x 6' long x 8' high.
Plain sawn sapelle mahogany solids and veneer over fiber core. Solid sapelle countertop edges, crown & base moldings
Full access cabinetry with full overlay mortise & tennon, cope & stick five piece raised panel door, drawer fronts & applied ends. Splined hardwood edges at countertop, doweled drawers, confirmat carcasses.
Two step toner under Tinted solvent based precatalyzed lacquer.
White Chapel sand cast bronze pulls. Side mounted 200# Accuride ball bearing lateral file slides, 165 degree Salice 200 series self-closing hinges.
Solid brass 5mm shelf pins in uppers, solid brass nickel plated shelf pins in base units. Haefele adjustable base levelers on toe kicks. Legal and letter file bars.
Vertical grain raised panels @ base file cabinets. Custom knives ground for 4.5" solid crown and base moldings. Custom profile 1.5" countertop edge. Shelf spacing optimized for media (DVD) storage. All casework and applied ends scribed to wall codition. electrical outlets cut into backs of casework.
All photos taken w/ cell phone camera. Please forgive the poor resolution.
Fabricate, finish, deliver & install three freestanding bookcase / storage units for placement in finished client basement.
Case 1: For mixed storage of albums, games and other items, 109” W x 83” H x 19” D.
Case 2: For mixed storage of books and boxes, 77”L x 44”H x 19” D.
Case 3: For CD / DVD & media storage 37 x 83” H x 19"D.
Solid quartered & rift white oak and veneers.
Cabinet ends toe kick, valence & aprons plain sawn solid oak. Floating custom decorative end panels quarter sawn & figured white oak. Tennon retention pegs to be end grain white oak in contrasting stain.
Countertop if quartered & figured white oak veneer over engineered core.
Shelves, decks and partitions flat cut A2 grade veneer over MDF core.
Cases on frames. Indexed, floating top.
Custom stile and rail cabinet ends with floating tennon and pillowed wood pegs for panel and tennon retention.
Floating panels, sub rails, toe kick and valance aprons to feature custom radiused (clouded) machining per design drawings.
A combination of floating mortise & tennon, panel and tennon retention pegs, doweling, blind dadoes, biscuiting and screw and glue joints required to achieve the intended design. No visible fasteners.
3 coats hardening oil.
Hafele brass shelf pins. Hafele leg levlers.
Unique custom floating panels, cloud lifts and stepped design details.
Very labor intensive detailing.
Ends details not shown in design rendering above.
One 3’ x 6’8” x 1 ¾” thick lited white oak entryway system including arched top rail, one radiused lite, NY style threshold w/ horns, solid quarter sawn jamb lockset and deadbolt.
Solid white oak, medex, 10mm thick antique tempered glass.
Medex core staved stiles with grain matched oak veneer skins. All other panels and parts of solid oak with mortise and solid oak floating tennon construction. Custom pattern cope and sick tooling.
Finish & install by others.
Emtek cast lockset deadbolt and heavy dusty ball bearing hinges. Pemko weather-stripping and door sweep.
Custom profiles stiles rails and panels.
Unit weight near 200 lb. Custom profiles on entrire door. Line drawing shown w/o frame & threshold.
16’ long x 10’ high wall unit.
Red Oak hardwood and plywood.
1 1/8” thick stile & rail, partial overlay doors,
1 ½” thick counter, 1 ¼” solid shelving,
Fluted pilasters w/ rosettes
¾” thick face frames and ¼” plywood backs,
5/8” thick, half blind dovetail oak drawers
Six fabric backed air registers.
Dual wall carcasses (flush w/ face frame), full dado, and screwed assembly.
Three coats satin polyurethane
Doors: Salice 135 degree concealed European hinges
Drawers: Accuride 3640 heavy duty overtravel slides
Drawer loads to 200 lbs.